Igwe na-egweri nke ọma nwere akụkụ abụọ maka SiC Sapphire Si wafer
Eserese zuru ezu
Okwu Mmalite nke Ngwa Ngịkọ nkenke akụkụ abụọ
The abụọ-akụkụ nkenke nkenke egweri akụrụngwa bụ elu igwe ngwá ọrụ engineer maka synchronous nhazi nke ma elu nke a workpiece. Ọ na-anapụta flatness ka elu na elu ire ụtọ site na-egweri elu na ala ihu n'out oge. Teknụzụ a dabara adaba maka ụdịdị ihe dị iche iche, na-ekpuchi ọla (igwe anaghị agba nchara, titanium, alloys aluminum), ndị na-abụghị ọla (seramiki teknụzụ, iko anya), na polymers injinia. N'ihi ọrụ ihu igwe ya abụọ, sistemụ ahụ na-enweta ezigbo myirịta (≤0.002 mm) na ịdị mma dị mma (Ra ≤0.1 μm), na-eme ka ọ bụrụ ihe dị mkpa na injin ụgbọ ala, microelectronics, bearings nkenke, ikuku ikuku, na nrụpụta ngwa anya.
Ọ bụrụ na e jiri ya tụnyere igwe igwe nwere otu akụkụ, sistemu ihu abụọ a na-enye ntinye dị elu yana mperi mperi ntọala, ebe ọ bụ na a na-ekwe nkwa izi ezi nke ọma site na usoro igwe n'otu oge. N'ijikọta ya na modul akpaaka dị ka ịkwanye/ebutu roboti, njikwa ike mechiri emechi, na nyocha akụkụ ịntanetị, akụrụngwa na-ejikọta n'enweghị nsogbu n'ime ụlọ ọrụ ndị nwere ọgụgụ isi na gburugburu ebe nrụpụta nnukwu.
Nka na ụzụ data - Ngwa eji eme nkenke akụkụ abụọ
| Ihe | Nkọwapụta | Ihe | Nkọwapụta |
|---|---|---|---|
| Nha efere efere | φ700 × 50 mm | Nrụgide kachasị | 1000 kgf |
| Akụkụ ebu | φ238 mm | Oke efere dị elu | ≤160 rpm |
| Nọmba ụgbọelu | 6 | Ọsọ efere dị ala | ≤160 rpm |
| Ọkpụrụkpụ workpiece | ≤75 mm | Ntugharị wiil nke anyanwụ | ≤85 rpm |
| Dayameta nke arụ ọrụ | ≤φ180 mm | Nkuku ogwe aka | 55° |
| Cylinder ọrịa strok | 150 mm | Ogo ike | 18.75 kW |
| Nrụpụta (φ50 mm) | 42pcs | Igwe ọkụ | 3×16+2×10mm² |
| Nrụpụta (φ100 mm) | 12 pcs | Ikuku chọrọ | ≥0.4 MPa |
| Akara igwe | 2200 × 2160 × 2600 mm | Nha ịbụ | 6000 n'arọ |
Ka igwe si arụ ọrụ
1. Nhazi okpukpu abụọ
Ụkwụ igwe ihe abụọ na-emegide (diamond ma ọ bụ CBN) na-atụgharị n'akụkụ dị iche iche, na-etinye nrụgide otu n'ofe ọrụ ahụ ejiri n'ụgbọelu mbara ala. Omume nke abuo na-enye ohere iwepụ ngwa ngwa yana ndakọrịta pụtara ìhè.
2. Ọnọdụ na njikwa
skru bọọlụ ziri ezi, moto servo, na ntuziaka ahịrị na-ahụ na idobe izi ezi nke ± 0.001 mm. Ngwakọta laser ma ọ bụ nlele nlele anya egwu oke n'otu oge, na-eme ka nkwụghachi ụgwọ akpaaka.
3. Ntu oyi & nzacha
Usoro mmiri dị elu na-ebelata ndakpọ okpomọkụ ma wepụ ihe mkpofu nke ọma. A na-emegharị coolant site na ọtụtụ magnetik na centrifugal filtration, na-agbatị ndụ ndụ wheel yana nkwụsi ike usoro.
4. Smart Control Platform
Ejiri Siemens/Mitsubishi PLC na ihuenyo mmetụ aka HMI, usoro njikwa na-enye ohere nchekwa nri, nleba anya usoro oge, yana nchọpụta mmejọ. Algọridim na-agbanwe agbanwe na-eji amamihe na-ahazi nrụgide, ọsọ ntụgharị na ọnụego nri dabere na isi ike ihe.
Ngwa nke igwe na-egweri nkenke akụkụ abụọ
Nrụpụta ụgbọ ala
Machining crankshaft ọgwụgwụ, piston yiri mgbaaka, nnyefe gia, nweta ≤0.005 mm yiri na elu roughness Ra ≤0.2 μm.
Semiconductor & Eletrọnịkị
Mkpa nke silicon wafers maka nkwakọ ngwaahịa 3D IC dị elu; ceramic substrates ala nwere akụkụ ndidi nke ± 0.001 mm.
Injinia nkenke
Nhazi nke akụrụngwa hydraulic, ihe na-ebu, na shims ebe a chọrọ ndidi ≤0.002 mm.
Ngwa ngwa anya
Emecha nke enyo mkpuchi smartphone (Ra ≤0.05 μm), oghere oghere sapphire, yana ngwa anya nwere obere nrụgide dị n'ime.
Ngwa Aerospace
Nrụpụta nke tenons turbine superalloy, ihe mkpuchi seramiiki, yana akụkụ nhazi dị fechaa ejiri na satịlaịtị.
Uru ndị bụ isi nke igwe na-egweri nkenke akụkụ abụọ
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Mwube siri ike
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Igwe ihe nkedo dị arọ nke nwere ọgwụgwọ mgbakasị ahụ na-ebuga ịma jijiji dị ala yana nkwụsi ike ogologo oge.
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Bịlụ ọkwa ọkwa nkenke na skru bọọlụ siri ike na-enweta nkwughachi n'ime0.003 mm.
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Interface Onye ọrụ nwere ọgụgụ isi
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Nzaghachi PLC ngwa ngwa (<1 ms).
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HMI na-asụ ọtụtụ asụsụ na-akwado njikwa nri yana nhụta usoro dijitalụ.
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Mgbanwe & Mgbasawanye
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Ndakọrịta modular na ogwe aka robotik na sistemu ebufe na-enyere aka ịrụ ọrụ na-enweghị mmadụ.
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Na-anabata njikọ wiil dị iche iche (resin, diamond, CBN) maka nhazi ọla, ceramik, ma ọ bụ akụkụ mejupụtara.
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Ikike nke oke oke
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Usoro nrụgide mechiri emechi na-eme ka o doo anya± 1% izi ezi.
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Ngwá ọrụ raara onwe ya nye na-enye ohere ịmegharị ihe ndị na-abụghị ọkọlọtọ, dị ka mgbọrọgwụ turbine na akụkụ akara nkenke.
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FAQ – Igwe na-egweri nkenke akụkụ abụọ
Q1: Kedu ihe nwere ike ịmegharị igwe na-egweri ọnụ ụzọ abụọ?
A1: Igwe na-egweri ọnụ ụzọ abụọ nwere ike ijikwa ihe dị iche iche, gụnyere ọla (igwe anaghị agba nchara, titanium, aluminum alloys), ceramics, plastics engineering, and optical glass. Enwere ike họrọ wiil egweri pụrụ iche (diamond, CBN, ma ọ bụ resin bond) dabere na ihe eji arụ ọrụ.
Q2: Gịnị bụ nkenke larịị nke Double-Sided precision egweri igwe?
A2: Igwe na-enweta myirịta nke ≤0.002 mm na nhụsianya elu nke Ra ≤0.1 μm. A na-edobe izi ezi n'ọkwa n'ime ± 0.001 mm ekele maka skru bọọlụ na-ebugharị na sistemụ nha n'ime ahịrị.
Q3: Kedu ka igwe na-egweri ọnụ ụzọ abụọ na-esi eme ka nrụpụta dị mma ma e jiri ya tụnyere ndị na-egweri otu akụkụ?
A3: N'adịghị ka igwe nwere otu akụkụ, igwe na-egweri ọnụ ụzọ abụọ na-egweri ihu abụọ nke workpiece n'otu oge. Nke a na-ebelata oge okirikiri, na-ebelata mperi mperi, ma na-emeziwanye mmepụta nke ọma - dị mma maka ahịrị mmepụta oke.
Q4: Enwere ike itinye igwe na-egweri ọnụ ụzọ abụọ n'ime sistemu mmepụta akpaaka?
A4: Ee. Emebere igwe a na nhọrọ akpaaka modular, dị ka ịkwanye / nbudata roboti, njikwa nrụgide mechiri emechi, yana nyocha ọkpụrụkpụ dị n'ahịrị, na-eme ka ọ dabara nke ọma na gburugburu ụlọ nrụpụta smart.
Gbasara anyị
XKH na-ahụ maka mmepe teknụzụ dị elu, mmepụta na ire nke enyo anya pụrụ iche na ihe kristal ọhụrụ. Ngwaahịa anyị na-eje ozi ngwa anya eletrọnịkị, ngwa eletrọnịkị ndị ahịa na ndị agha. Anyị na-enye ngwa anya sapphire, mkpuchi oghere ekwentị mkpanaaka, ceramics, LT, Silicon Carbide SIC, Quartz, na kristal semiconductor. Site na nka nka na akụrụngwa dị oke ọnụ, anyị na-eme nke ọma na nhazi ngwaahịa na-abụghị ọkọlọtọ, na-achọ ịbụ onye na-eduga optoelectronic ihe ụlọ ọrụ teknụzụ dị elu.
