Igwe Igwe Ngweri Ihe Mkpuchi Akụkụ Abụọ maka SiC Sapphire Si Wafer

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Okwu Mmalite nke Ngwa Ngweri Ihe Nkịtị nke Akụkụ Abụọ

Ngwa igwe e ji aka gwepịa ihe nke nwere akụkụ abụọ bụ ngwa igwe dị elu e mepụtara maka nhazi nke elu abụọ nke ọrụ ahụ. Ọ na-enye ịdị larịị na ịdị ire ụtọ nke elu site n'ịgwepịa ihu elu na ala n'otu oge. Teknụzụ a dabara adaba maka ụdị ihe dị iche iche sara mbara, na-ekpuchi ọla (anaghị agba nchara, titanium, alloy aluminom), ndị na-abụghị ọla (seramiiki teknụzụ, iko anya), na polima injinia. N'ihi ọrụ ya dị n'elu abụọ, sistemụ ahụ na-enweta ihe yiri ya nke ọma (≤0.002 mm) na oke ike dị elu (Ra ≤0.1 μm), na-eme ka ọ dị mkpa na injinịa ụgbọ ala, microelectronics, bearings nkenke, aerospace, na mmepụta anya.

Ma e jiri ya tụnyere igwe e ji gwerie ihe n'otu akụkụ, sistemụ ihu abụọ a na-enye nnukwu mmepụta na mbelata njehie ntọala, ebe ọ bụ na usoro igwe a na-ekwe nkwa izi ezi nke njikọta site na usoro igwe n'otu oge. Na njikọta ya na modulu akpaaka dịka ibu/ibudata robot, njikwa ike mechiri emechi, na nyocha nha n'ịntanetị, akụrụngwa ahụ na-ejikọta nke ọma na ụlọ ọrụ mmepụta ihe smart na gburugburu mmepụta buru ibu.

igwe_igwe_nhazi_akụkụ abụọ_maka_ọla_na-abụghị_ọla_seramiki_plastics 1_

Data Teknụzụ — Ngwa Ngweri Ihe Nkeji Abụọ

ihe	Nkọwapụta	ihe	Nkọwapụta
Nha efere e ji egweri ihe	φ700 × 50 mm	Nrụgide kachasị	1000 kgf
Akụkụ onye na-ebu ibu	φ238 mm	Ọsọ efere dị elu	≤160 rpm
Nọmba onye na-ebu	6	Ọsọ efere dị ala	≤160 rpm
Ọkpụrụkpụ nke ọrụ	≤75 mm	Mgbanwe wiil anyanwụ	≤85 rpm
Dayameta nke ọrụ ibe	≤φ180 mm	Nkuku ogwe aka ịgbagharị	55°
Ọrịa silinda	150 mm	Ọkwa ike	18.75 kW
Mmepụta (φ50 mm)	Iberibe iri anọ na abụọ	Eriri ike	3×16+2×10 mm²
Mmepụta (φ100 mm)	Iberibe iri na abụọ	Achọrọ ikuku	≥0.4 MPa
Akara ukwu nke igwe	2200 × 2160 × 2600 mm	Nha ịbụ	6000 n'arọ

Otu Igwe Si Arụ Ọrụ

1. Nhazi wiil abụọ

wiil abụọ na-egweri ihe (dayamọnd ma ọ bụ CBN) na-agbagharị n'akụkụ dị iche iche, na-etinye nrụgide otu otu n'elu ihe eji arụ ọrụ nke ejiri na ndị na-ebu ibu mbara ala. Ọrụ abụọ ahụ na-enye ohere iwepụ ngwa ngwa yana ihe yiri ya nke ọma.

2. Ọnọdụ na Njikwa

Skru bọọlụ nke ọma, moto servo, na ntuziaka ahịrị na-eme ka o doo anya na nhazi ya ziri ezi nke ±0.001 mm. Nlele laser ma ọ bụ ihe nlele anya agbakwunyere na-esochi ọkpụrụkpụ n'oge, na-eme ka ọ dị mfe ịkwụghachi ụgwọ akpaka.

3. Ịjụ oyi na nzacha

Sistemụ mmiri dị elu na-ebelata mgbanwe okpomọkụ ma na-ewepụ ihe ndị mebiri emebi nke ọma. A na-emegharị ihe mkpuchi ahụ site na nzacha magnetik na centrifugal dị iche iche, na-eme ka ndụ wiil dịkwuo ogologo ma na-eme ka ịdị mma usoro ahụ sie ike.

4. Ikpo Okwu Njikwa Amamihe

Sistemụ njikwa ahụ, nke e ji Siemens/Mitsubishi PLCs na ihuenyo mmetụ aka HMI, na-enye ohere ịchekwa uzommeputa, nlekota usoro n'oge, na nchọpụta mmejọ. Algọridim ndị a na-agbanwe agbanwe na-achịkwa nrụgide, ọsọ ntụgharị, na ọnụego nri dabere na ike ihe.

Igwe Igwe Ngweri Ihe nke Abụọ nke E ji Aka Mee, Seramiki Plastik, Iko 1

Ngwa nke Igwe Igwe Ngweri Akụkụ Abụọ

Mmepụta Ụgbọala
Ngwụcha crankshaft igwe, mgbanaka piston, gia nnyefe, iru ≤0.005 mm yiri ya na oke elu Ra ≤0.2 μm.

Semiconductor na Eletrọniki
Mbelata nke wafer silicon maka nkwakọ ngwaahịa 3D IC dị elu; ihe ndị e ji seramiiki mee ka ala dị nro nke nha nha ya bụ ±0.001 mm.

Injinia Nkọcha
Nhazi nke ihe ndị mejupụtara hydraulic, ihe ndị na-ebu ibu, na shims ebe achọrọ nnabata ≤0.002 mm.

Ihe Ndị Na-ahụ Anya
Mmecha nke iko mkpuchi ekwentị (Ra ≤0.05 μm), oghere oghere anya sapphire, na ihe ndị na-ahụ anya nke nwere obere nrụgide dị n'ime.

Ngwa Aerospace
Ịrụ ọrụ nke tenons turbine superalloy, ihe mkpuchi seramiiki, na akụkụ nhazi dị mfe eji eme ihe na satịlaịtị.

Igwe Igwe Ngweri Ihe nke Abụọ nke E ji Aka Mee, Seramiki Plastik, Iko 3

Isi Uru nke Igwe Igwe Ngweri Akụkụ Abụọ

Ịrụ Ọrụ Siri Ike
- Etiti ígwè a kpụrụ akpụ nke nwere ọgwụgwọ na-ebelata nrụgide na-enye obere mkpọtụ na nkwụsi ike ogologo oge.
- Bearings nke ọkwa ziri ezi na skru bọọlụ siri ike na-enweta ike imeghachi ihe n'ime0.003 mm.
Ọdịiche Onye Ọrụ Nwere Ọgụgụ Isi
- Nzaghachi PLC ngwa ngwa (<1 ms).
- HMI nke ọtụtụ asụsụ na-akwado njikwa nri na onyonyo usoro dijitalụ.
Mgbanwe na Mgbasawanye
- Ndakọrịta modular na ogwe aka robot na sistemụ mbugharị na-eme ka ọrụ na-enweghị onye ọkwọ ụgbọala rụọ ọrụ.
- Ọ na-anabata ọtụtụ wiilụ (resin, diamond, CBN) maka nhazi ọla, seramiiki, ma ọ bụ akụkụ ndị mejupụtara ya.
Ike nke Ultra-Precision
- Usoro nrụgide mechiri emechi na-ahụ naIzi ezi ±1%.
- Ngwa ọrụ raara onwe ya nye na-enye ohere ịhazi ihe ndị na-abụghị ọkọlọtọ, dịka mgbọrọgwụ turbine na akụkụ mkpuchi ziri ezi.

Igwe Igwe Ngweri Ihe nke Abụọ nke E ji Aka Mee, Seramiki Plastik, Iko 2

Ajụjụ Ndị A Na-ajụkarị - Igwe Igwe Ngweri Akụkụ Abụọ

Q1: Kedu ihe igwe igwe eji eme ihe nwere ike ime?
A1: Igwe eji agwakọta ihe dị n'akụkụ abụọ nwere ike ijikwa ọtụtụ ihe dị iche iche, gụnyere ọla (ígwè anaghị agba nchara, titanium, alloy aluminom), seramiiki, plastik injinia, na iko anya. Enwere ike ịhọrọ wiil igwe eji agwakọta pụrụ iche (diamond, CBN, ma ọ bụ resin bond) dabere na ihe eji arụ ọrụ.

Q2: Kedu ọkwa ziri ezi nke igwe igwe eji egweri ihe n'akụkụ abụọ?
A2: Igwe ahụ na-enweta nha nhata nke ≤0.002 mm na oke elu nke Ra ≤0.1 μm. A na-ejigide izi ezi nke ọnọdụ n'ime ±0.001 mm site na skru bọọlụ servo na sistemụ nha n'ime ahịrị.

Q3: Kedu ka igwe eji eme ihe n'akụkụ abụọ si eme ka mmepụta ihe dịkwuo mma ma e jiri ya tụnyere igwe eji eme ihe n'otu akụkụ?
A3: N'adịghị ka igwe nwere otu akụkụ, igwe eji agba nchara nke nwere akụkụ abụọ na-egweri ihu abụọ nke ihe eji arụ ọrụ n'otu oge. Nke a na-ebelata oge okirikiri, na-ebelata njehie iji mechie ihe, ma na-eme ka mmepụta ya ka mma nke ukwuu - ọ dị mma maka ahịrị mmepụta buru ibu.

Q4: Enwere ike itinye igwe eji eme ihe n'akụkụ abụọ n'ime sistemụ mmepụta akpaaka?
A4: Ee. Emebere igwe a site na nhọrọ akpaaka modular, dịka ibu/ibudata robot, njikwa nrụgide mechiri emechi, na nyocha ọkpụrụkpụ n'ime ahịrị, na-eme ka ọ dakọọ nke ọma na gburugburu ụlọ ọrụ mmepụta ihe mara mma.

Gbasara anyị

XKH bụ ọkachamara n'ihe gbasara mmepe teknụzụ dị elu, mmepụta, na ire nke iko anya pụrụ iche na ihe kristal ọhụrụ. Ngwaahịa anyị na-enye ngwa eletrọnịkị anya, ngwa eletrọnịkị ndị ahịa, na ndị agha. Anyị na-enye ihe ndị mejupụtara anya Sapphire, mkpuchi anya ekwentị mkpanaaka, seramiiki, LT, Silicon Carbide SIC, Quartz, na wafers kristal semiconductor. Site na ahụmịhe ọkachamara na ngwa ọgbara ọhụrụ, anyị na-eme nke ọma na nhazi ngwaahịa na-abụghị ọkọlọtọ, na-achọ ịbụ ụlọ ọrụ teknụzụ dị elu nke ihe optoelectronic.